Omar Abdallah

Incoming SpaceX · Stanford ME · Aerospace Structures & Propulsion · Product Design

Hi, I'm Omar! 👋 I'm a Mechanical Engineering student at Stanford University, concentrating on Thermo-Fluids and minoring in Aerospace/Astronautics and Computer Science. I'm passionate about renewable propulsion systems, multifunctional energy composites, and advanced aerospace structures.

Currently:

SpaceX: Incoming Starship Gateway Engineering intern for Summer 2026.
Stanford Flight Club: Chief Engineer for the AIAA Design/Build/Fly Team, leading full aircraft design, propulsion, aerodynamics, and team coordination.
Fusion 360 XFLR5 eCalc Propulsion Systems Airfoil Design
Structures and Composites Lab: Investigating the innovative design and fabrication of battery-integrated structures using Multifunctional Energy Storage Composites (MESC).
Carbon Fiber Composites PCB Design Fusion 360 Battery Integration

Featured Experience

Apple — Mechanical Design Engineering Co-op

AppleCare Engineering · 8 months · 2025

Owned end-to-end development of AppleCare service fixtures for iPhone Air & 17 and Apple Watch, deployed to 1,000+ authorized service locations worldwide. Drove DFM/DFA with 4 vendors to scale 30+ tools to 300,000+ units.

Siemens NX
GD&T
PLM / ECO
Fixture & Tool Design
DFM / DFA
Value Engineering

Portfolio:

Pocket Learn handheld educational device

Pocket Learn — EdTech Device

Co-founded an EdTech startup, raising $100K to design and manufacture a handheld educational device for children. Successfully launched on Kickstarter.

Fusion 360
Product Design
Laser Cutting
Kickstarter
3D Rendering

Structural Battery Wing

Researching the integration of lithium-ion cells into carbon fiber composite wing structures, enabling aircraft components to simultaneously store energy and bear structural loads.

PCB Design
Fusion 360
Composites
Adobe Substance
3D Rendering

AIAA Design/Build/Fly competition aircraft

DBF Competition Aircraft

Leading design of a radio-controlled aircraft for the AIAA Design/Build/Fly banner-towing competition. Full ownership of propulsion selection, aerodynamic analysis, and system integration.

Fusion 360
XFLR5
Propulsion Systems
Laser Cutting
Airfoil Design

Alef Model A — Flying Car

Designed aerodynamic and structural components for the world's first street-legal flying car, a TIME Best Invention of 2023. Focused on weight reduction and airflow optimization.

SolidWorks
Altium Designer
Composites
Battery Assembly

FIRST Robotics — Team Qatar

Captained Qatar's national robotics team, designing and building competition robots from concept through the FIRST Championship and FIRST Global.

Fusion 360
C/C++
Robotics
System Assembly

3D Concrete Printing

Developed an automated concrete 3D printing system at Texas A&M, integrating industrial robotic arms with custom material deposition for precision construction.

RobotStudio
Materials Design
Path Planning

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Technical Skills

Languages

C/C++
Python
Java
JavaScript
HTML/CSS
RAPID
LaTeX
MATLAB

CAD & Simulation

SolidWorks
Fusion 360
Siemens NX
XFLR5
Blender
Altium

Manufacturing

Carbon Fiber Composites
CNC Machining
3D Printing
Laser Cutting
PCB Fabrication

Systems

Electric Propulsion
Robotic Arms
Power Electronics
Composites
Git/GitHub

Relevant Coursework

ME 371 — Combustion Fundementals Grad
ME 362A — Physical Gas Dynamics Grad
ME 132 — Intermediate Thermodynamics
ME 161 — Vibrations & Control
ME 131 — Heat Transfer
ME 102 — Foundations of Product Realization
ME 103 — Product Realization: Design and Making
CS 103 — Math Foundations of Computing
CS 107 — Computer Organization & Systems
AA 131 — Space Flight

In the Past:

TreeHacks: Organized one of the world's largest collegiate hackathons, bringing together thousands of developers and innovators.
Event Management Logistics
Alef Aeronautics: Designed components for the world's first flying car, improving aerodynamics and weight efficiency.
SolidWorks Altium Composites Aerodynamics
Pocket Learn: Co-founded an EdTech startup, securing $100,000 in funding to develop a handheld educational device for children.
Product Design Fusion 360 Kickstarter Fundraising
Texas A&M University: Developed a 3D concrete printing system, integrating robotics for precision construction.
RobotStudio Path Planning Materials
FIRST Robotics (Team Qatar): Led Qatar's team as captain, competing in international robotics competitions like the FIRST Championship and FIRST Global.
Fusion 360 C/C++ Robotics Team Leadership

Email · LinkedIn · Resume